
| M.Sc Thesis | Department of Materials Science and Engineering |
| Supervisor: | Prof. Silverstein Michael |
Polymers
that form a complex with metal ions from nitrate salts can be used to prepare
castable precursors for the production of high temperature superconductor
(HTSC) ceramics. An HTSC precursor using a UV-sensitive polymer can be
patterned using microlithography to form structures such as microbridges and
then pyrolyzed to HTSC. The objectives of this research were to study
degradation and HTSC formation in HTSC precursors containing an m-cresol
formaldehyde resin (Novolak). Films containing Novolak and different
percentages of metal nitrates were cast from solution. Yttrium, barium and
copper nitrates with Y:Ba:Cu ratios of 1:2:3 were used to produce (YBCO) on pyrolysis. The
formation of complexes between Novolak and the metal nitrates was studied using
Fourier transform infrared spectroscopy (FTIR). The degradation was characterized
using differential scanning calorimetry and thermogravimetric analysis combined
with FTIR. The formation of YBCO was characterized by X-ray scattering,
high-resolution scanning electron microscopy and energy dispersive
spectroscopy. The different phases and the orientation of the YBCO films were
studied by means of electron backscatter diffraction. The addition of metal
nitrates reduced the glass transition temperature and the thermal stability and
altered the mechanism of polymer degradation. The formation of YBa2Cu3O7-x
and the amount of additional phases present were found to be affected by the
physical form of the HTSC precursor, the pyrolysis process, the nature of the
substrate and the nature of the polymer. Pyrolysis that began in an inert atmosphere
and continued in pure oxygen at high temperatures enhanced the formation of
HTSC by limiting the formation of additional phases and eliminating
carbonaceous residues. A highly oriented YBCO film on a SrTiO3
substrate could thus be produced through pyrolysis of a Novolak precursor at
950ºC for 3h, as opposed to the standard solidÂstate process that involves
tens of hours at 1050ºC.